Superior polishing efficiency | | Since it doesn’t crack, high polishing efficiency can be achived when using it xith ultrasonic, air, electrical tools. | | Due to high ALF contents (up to 85%) high density and continuous cutting edges, superior polishing performance continues. |
| As it breaks easily, not suitable for the use with ultrasonic, air, or electrical tools. | | Abrasive grain makes up only 30% total weight. | | Due to grain fall out, grinding performance is unstable and tool life is short |
No clogging Thanks to the self –sharpening action, it resists clogging. Self-sharpening; ALF gradually cleaves by itself and generates new cutting edges, even though binders are consumed during polishing. New cutting edges are generated after grain fall out.However, abrasive grains clog the blank holes created when the grains fall out .Easily clogged. Uniformed fine finishing Thanks to the even diameter of ALF, surface roughness of the finished surface is superior. Due to the variation of abrasive grains diameters, uniform finishes are difficult to achieve.. No chipping Thanks to the continuous ALF, grains do not fall out and no scratching occurs. Scratches are caused on the finished surface by fallen out grains. Usage, Applications 用途及应用范围 | ■Usage 用途Ideal for precise polishing of free surfaces, free curves, ribs, bosses, etc., of various forming molds (especially plastic mold).High finishing efficiency can be achieved without clogging, even for metals such as aluminum, copper, gun metal, etc., which clogs with common abrasive stones.Can be used in narrow areas where common abrasive stones cannot be used because of breaking.Use on complex shapes where uniform finishing could not be previously attained.Efficient EDM scales removal.陶瓷纤维油石(俗称超级油石)系将高纯度之陶瓷纤维与热塑性树脂结合制造而成,具有高硬度、耐磨耗及不易折断的特性。除可用于手持研磨外,且适用于气动、电动往复式研磨机。在超音波振动研磨机上使用,效果最佳。陶瓷纤维油石可在各种不同材质的模具钢上研磨加工。最适用于一般难研磨加工处,如窄沟壁、沟底、孔、滑痕、肋部及微小精细处。尤其对于放电加工后积碳层的快速去除及抛光效果更佳。 | |
■Applications 应用范围Usage | Meister Finish (Stick type) 平板型 | Meister Finish (Rod type) 圆棒型 |
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Die and Mold Finishing | Removing EDM scalesPolishing precise areaFinishing ribsFinishing edges, corners[Target]For resin, rubber, die castings etc. (Softer than HRC57) | Removing EDM scalesPolishing precise areasFinishing edges, corners to be roundedFinishing bossesFinishing runners, sprues and sub-gates[Target]For resin, rubber, die castings etc. (Softer than HRC57) | Deburring | | Deburring parts for communication and optical instrumentsFine deburring of nozzleDeburring edges of cutting tool blades .Fine deburring after machine processing | Others | | For dental molds (2.34)For metal-curving |
Comparison 对比 | ■Performance Comparison with Competitors (SS) |
| | The most widely used SS product is “Blue”. (60% of all SS products) Please refer to the line graph.Users of S‘s “Blue” use it to achieve surface roughness shown byThe same degree of surface roughness can be achieved by XEBEC’s “Orange”For the user to achieve this surface roughness using S’s “Blue” would result in the finishing removal rate shown in bar graph;Using XEBEC’s “Orange” would result in bar graph,making it 4 times more efficient in polishing. |
Use | ■Meister Finish (Stick type) 平板型 | |
Efficient use 有效用法 | Picture 图片 |
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Use the tip at an angle to the surface of a workpiece. 使纤维油石与工作表面形成成一定角度。 | Approximately 5~45 degrees is effective. 最具效率的角度大约为 5~45 度。 |
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