详细说明
PVC+ASA glazed tile/roofing sheet production line
Parameter for pvc wave roof tile/sheet:
1.Normal Thickness: 1.0mm-3.8mm;
2. Normal Width: 840mm-1450mm;
3. Normal color: Red, Yellow, Blue, Orange, etc.
Charactors of the roofing sheet:
1. Corrosion resistance
2. Sound absorption and heat insulation
3. Environment friendly and energy saving
4. Color lasting
5. Load bearing
6. Good water resistance
7. Light weight building materials
8. Fire proof grade B1
9. Easy to install
Machine list for PVC+ASA glazed tile/roofing sheet production line
| No. | Machine | Quantity |
| 1 | Screw loader | 1 set |
| 2 | SJZ80/156 conical twin-screw extruder | 1 set |
| 3 | SJ50/30 single screw co-extruder | 1 set |
| 4 | Extrusion mould and flow distributor | 1 set |
| 5 | Embossing roller | 1 set |
| 6 | Side cutter | 1 set |
| 7 | Glazed-tile forming machine | 1 set |
| 8 | Cutter | 1 set |
| 9 | Stacker | 1 set |
| 10 | Mold for tile top, ide ridge tile, three way tile, ridge tile end | 1 unit |
Power consumption and labors needed:
| Machines list | Installed power |
| 1. Spiral Loader (for mixer) | 2.2kw |
| 2. SRL-Z500/1000 High speed Heating Cooling Mixer | 75kw+15kw=100kw |
| 3. Spring Loader (for PVC extruder) | 2.2kw |
| 4. SJSZ80/156 conical double screw Extruder | Main motor: 55kw |
| Feeding motor: 2.2kw |
| Vacuum pump: 2.2kw |
| Barrel heaters: 30kw |
| 5. Vacuum Loader + Hopper Dryer (for ASA extruder) | Motor power: 1.1kw |
| Heating power: 12kw |
| 6. SJ50/30 Single screw Co-Extruder (for ASA) | Main motor: 15kw |
| Barrel heater: 12kw |
| 7. Mold/Die head set | Heating power: 20kw |
| 8. Double-Roller Calander | Motor power: 1.5kw |
| 9. Tile Forming machine (with mold blocks) | Total power: 8.77kw |
| 10. Cutting machine | Motor power: 2.2kw |
| 11. Heating Oven | Heating power: 12kw |
| 12. Roofing Tile Crusher | Motor power: 11kw |
| 13. PVC Pulverizer | Motor power: 37kw |
| Remarks: The total Power of the production Line will be 175.87kw; but the actual power consumption will be only 75% of the total power. So the final power consumption will be around 132kw/hr (Mixer, Crusher and Pulverizer will run separately from the production Line). |
| Labors needed | Production Line: 2 people |
| Mixer and recycling machines: 1 people |
| | |
Production cost (only for your information):
| General production formulation |
| Raw materials | Percent | Cost |
| PVC resin | 100kg | USD780/Tons |
| Calcium carbonate | 100kg | USD118/Tons |
| CPE | 5kg | USD1,720/Tons |
| PE Wax | 1.2kg | USD1,780/Tons |
| Stearic acid | 1.5kg | USD1,530/Tons |
| Stablizer | 4.8kg | USD1,170/Tons |
| ACR | 3.8kg | USD1,640/Tons |
| Paraffin | 0.3kg | USD1,406/Tons |
| The cost of the mixture is around USD470/Tons-USD550/Tons.The surface material of the tile is ASA; the cost is around USD3,750/Tons. The weight of ASA is around 100-150g/㎡.So the production cost of the final roof tile is around USD2.3-USD3.1 per square meter. |
Facilities and preparation of the production:
| Dimension of the production line | Around 21.6m*3.5m*3m (L*W*H) |
| Required dimension of the workshop | Length: over 26metersWidth: over 5metersHeight: 4meters |
| Assistant installation | 200kva transformer (160kva at least)10m³water poolAir compressor, gear oil, cable, etc. |